FCW Wire For Sugar Mill Header
No Image

HH-SC501

Model Number: HH-SC501
Hardness: 55 HRC
Chemical Composition (C): 3.2 - 4.5%
Chemical Composition (Cr): 20 - 25%
Chemical Composition (Si): 0.7 - 1.2%
Chemical Composition (Mn): 0.5 - 0.8%
Chemical Composition (Nb): 5.2 - 6.5%
Chemical Composition (Ni, V, Ti, Mo + Others): Appropriate amount
Wire Diameter: 1.6 mm
Welding Current: 220 - 280 A
Max Operating Temperature: ≤ 500°C
Packaging: 15 kg/roll

More Details

Product Description

HH-SC501 is a high performance hardfacing flux-cored welding wire (FCW) specially designed for sugarcane shredder blades and other parts subjected to high abrasive wear combined with medium impact stress. The deposited metal produces high quality composite carbide surfacing alloy with excellent resistance to abrasion, impact and stripping, delivering long service life in severe working conditions.

Key Properties

Anti Abrasion

Anti Impact

Heat Resistant

Anti Corrosion

Product Features

Feature Description
Wear Resistance Produces high quality composite carbide surfacing alloy, excellent resistance to all types of wear.
Abrasion Resistance Fine dispersion of hard niobium carbides provides extremely strong resistance to abrasion.
Impact Resistance Weld metal offers good impact resistance.
Anti-stripping Good anti-strip performance.
Microstructure High chromium high carbon iron-based hard alloy with niobium addition: C - Cr - Nb - Fe.
Machinability Not machinable, grinding only.
Cutting Not suitable for flame cutting.
Weld Bead Appearance The weld metal will show cracks, which are typical stress-relief cracks of hardfacing deposits.
Deposit Thickness Multi-layer surfacing, 8 - 16 mm.
Working Temperature Application temperature should not exceed 500°C.

Typical Chemical Composition (Pure Deposited Metal, After 3-layer Welding)

Element Composition (%)
C3.2 - 4.5
Cr20 - 25
Si0.7 - 1.2
Mn0.5 - 0.8
Nb5.2 - 6.5
Ni, V, Ti, Mo + OthersAppropriate amount

Recommended Welding Parameters

Wire Diameter (mm) Current (A) Voltage (V) Stick-out (mm)
1.6 220 - 280 23 - 28 25 - 40

Applications

  • Sugarcane shredder blades.
  • Parts subjected to high abrasive wear combined with medium impact stress.
  • Working temperature should not exceed 500°C.

Packaging

15 kg/roll

Get in Touch

Have questions or want to discuss a project? We're here to help. Fill out the form and our team will get back to you as soon as possible.